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Monday, August 31, 2009

DIY Weight Bench (5 position,Flat/Incline)

If you'd like to have a brand-new weight bench, but you don't want to spend a lot of money, then you might consider making one yourself. I decided to make a multi-position flat/incline bench using a 4x4 post as a base. This bench doubles as a patio seat so i don't have to hide/put it away after each workout.
Bear in mind that the dimensions of this bench will not be suitable for everybody; it will depend on the height of the person using the weight bench. The bench is about 3.75 feet long which is an average size.

The Bench plan can be viewed/downloaded here>>> Weight Bench Plan/Drawing To download a copy, right click then "Save Target As" then hit "Save".

WARNING: This bench is not intended for serious heavy lifting, use it at your own risk.


Materials you need:
4 ft. of 3/4 x 12 piece of plywood or solid wood
3 ft. of 1 x 2 wood
8 ft. of 2 x 2 wood
8 ft. of 4 x 4 wood post
1 (#10) 8" bolt and nut
2 (#8) 3" bolt and nuts
1 (#10) 12" bolt/screw and 4 bolt nuts
8 (#10) nylon washers
14 (#10) flat washers
4-3 inch long lag screws
4 rubber or rubberized feet
Some nails and wood glue
Wood stain and Polyurethane protective sealant (Optional)

Tools you need:
Circular saw
Miter saw (optional)
Power drill with drill bits, Forstner bit and the like (used to counter sink lag screws)
Wood chisel
Socket wrench/ pliers
Hammer
Sander or Sand paper

You can click on any image to enlarge.
1. Cut all wood pieces to the proper lengths.
2. If you've noticed from the above bench plan/drawing, a simple dado joint was used to join the bench wooden base and legs. Use your circular saw and make multiple passes to remove the unneeded portion, finish it up using a wood chisel (shown on the second image).



*** CORRECTION*** Cut for dado joint should be 1 1/2 inch deep, not 1/2 inch (Thanks for the reader that pointed that out).


3. Use a generous amount of wood glue to all joints; then secure it with a lag screw.Countersink the head of lag screw to make it flush. See image below.




4. Next, drill a hole through on one end of the (2) 2 x 2 wood (hole should be big enough to accommodate the #10 bolt), this will be used for the adjustable backrest support. Then, drill a hole straight through the side of the bench top support (pls. refer to the bench plan/illustration).

5. Use (#10) 8" bolt and nut to fasten the adjustable backrest support to the bench top. Place a nylon washer in between the metal flat washers to minimize friction during operation.


6. Do the same thing with the swing arm.

7. The (#10) 12" bolt is secured at the end of the swing arm using 4 bolt nuts.

8. Again, refer to the bench plan/illustration where to cut the notches on the bench top support; this is where the swing arm support will rest during use. If you prefer, you can eliminate some notches thus limiting the angle it can be adjusted.


9. Due to proximity of the second notch to the first notch, i use a small metal L-bracket to give it more strength.


This is how it should look like after the adjustable backrest support and swing arm are bolted in place. Note that everything should be flush with the bench top support when in neutral/flat position.


10. Next, fasten the bench seat and backrest using nails and wood glue. Give it a good sanding to remove rough edges.


Rear view, bench at 45º incline position.


11. Use rubber or rubberized feet to prevent the bench from sliding during use.


After some finishing touches (wood stain and 2 coats of polyurethane finish) this is how it looks like.

Flat/ Neutral position.


22º Incline


45º Incline.


68º Incline.


90º Incline.


That's it.


27 comments:

  1. you helped me a lot :)

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  2. You are most welcome. Thank you.

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  3. It's brilliant! thanks!

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  4. Do you happen to know how much weight this bench supports in the incline position?

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  5. I don't lift super heavy weights, so I cannot exactly say how much weight it can support in the incline position. I usually just use dumbbells for my training. The heaviest weight I did was 100 lbs. and it felt really solid (also bear in mind the type/quality of material you will use for this built will have an impact on its durability).
    If you are trying to lift really heavy weights you might be better off getting a commercial one for safety reasons, they're usually made of metal/steel.

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  6. A beautiful thing to be sure. Just what I have been searching for. Thank you!

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  7. very nice job! just what I have been in the market for. thanks for the illustrations and dimensions too. couple of questions. your first cut, the dado, says 1/2" deep. shouldn't that be 1 1/2" deep? also the #10 bolts. can you tell me based on inches what size that is? thanks again. john

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  8. Thanks for pointing that out, yes you are correct, it should be 1 1/2 inch deep not 1/2 inch (post corrected).

    For the bolts (#10) means it's a 10mm size bolts (metric), they come in different lengths. You need (1)=8 inches long, and (1)=12 inches long.

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  9. One last thing. What type wood did you use? Looks very nice! thanks again, john

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  10. For the legs and base, I use a standard 4x4 post from Homedepot. The back and adjustable swing arm support are made from hardwood for strength (can't remember the type of wood though).

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  11. This is exactly what I have been looking for. Thanks.

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  12. Man, that is beautiful! My husband has been thinking about making a bench, rather than buying one. He's gonna love this one. Thanks for posting it for free, rather than making somebody buy your plans. You're a good guy!

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  13. I used the legs from an Oak TV Tray.Most of the time they can be found at a local Thrift Store..they work great,and they`re cheap.The Table itself can be cut down and used in place of the "Plywood".

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  14. Hi Afajarito,
    great post, very informative and gives me a lot of good ideas.
    Do you happen to remember the total cost of materials for this build?
    Thanks

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  15. Spray a coat of metal primer on the benches. It is better to apply a coat of primer for better protection, particularly, if the metal is corroded excessively.Stainless Steel Benches

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  16. Without a doubt it's a beautiful bench here in trinidad weight benches are expensive I will definitely be using you're design. thanks

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  17. Seriously classy looking bench. How comfortable is it on the back without pads or anything?

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  18. A regular standard of weight bench that can can help you to build your more muscle in your bodybuilding workout routines if you know how to use one correctly. Set an olympic weight bench in flat, incline, and decline positions for more options on executing compound exercises.

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  19. Any idea for homemade decline wooden bench? to do decline bench press and ab crunches? thx

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  20. Neat and creative design... will try to get one for me. Raju

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  21. Thanks for the plans! I cut dovetail joints instead of the dado. Didn't take much longer and will help with torsion and tension stress (and it just looks nicer). I will likely pad the seat and rest with naugahyde and foam.

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  22. Dude i have exactly the same dumbbells! thats gotta mean something!

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  23. Are the dimensions to the incline notches to the center of the notch or the edge?

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  24. Can you give detailed measurement of this plan. Thanks

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    Replies
    1. sorry I dont read your first note, the measurement is in the picture. thanks so much for sharing this

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